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  •  Automation CompactLogix 1769 vs. 5069 Series
    Automation CompactLogix 1769 vs. 5069 Series Sep 24, 2022
    Automation  CompactLogix™ 1769-L3x controllers are discontinued and no longer available for sale. To support your transition, we recommend that you migrate to our CompactLogix™ 5380 control platform. Similar to the CompactLogix™ 1769-L3x controllers, the CompactLogix™ 5380 controllers offer serial communications, better performance, increased security and more memory. 1769 Controllers The 1769 family of controllers started with the L1x, L2x and L3x, then continued with the 5370 series controllers. These controllers are part of the Logix line of Process Automation Controllers (PAC) from and are designed to accommodate small to medium sized automation projects. Some common features of the 1769 series are dual RJ45 ports for Ethernet/IP (only a single IP address allowed), LED status indicators on the front of the processor, a USB and SD card port for programming and storage, and a program/run/remote mode switch. Options in the series allow for up to 48 Ethernet/IP nodes, 16 axes of motion, and integrated safety functions. 1769 family IO modules can either be locally or remotely located, and other families of IO can be remotely connected to the controllers. Until the introduction of the 5069 CompactLogix family these controllers were the premier solution for smaller projects and will continue to be supported and have a place in the automation environment. 5069 Controller The 5069 family is a definite upgrade from the 1769 family of CompactLogix controllers. Two versions of this controller exist, the 5380 and the 5480 series of controllers. The 5380 controllers also sport dual RJ45 ports for Ethernet/IP (plus the ability to have dual IP addresses), a program/run/remote switch, LED status indicators, and a USB and SD card port. The similarities between the 1769 and 5069 families end there, though. The 5380 controllers have an integrated power supply and associated wiring connections, a four-digit digital status display, and integrated wiring terminals for processor and field power. Options in the family allow for up to 55 Ethernet/IP nodes, 20 axes of motion, and integrated safety functions. Comparison The differences between the two families become evident when you start looking at the performance of each. The 5380 controllers utilize new technology, allowing for improved scan times, communications, and capabilities. One of the biggest differences that programmers will notice is the change in memory reserve. In 1769 controllers, at least 20% of the available memory is needed to be reserved for communications and housekeeping operations while in the 5069 controllers all the available memory is usable for programming (the communications and housekeeping functions have been allocated to other memory.) The biggest advantage of this is that most programs can be moved from a 1769 controller to a smaller (and less expensive) 5069 controller. Additionally, the 5380 allows for dual Ethernet addresses instead of a single Ethernet address, allowing for...
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  •  Automation MicroLogix 1400 Controllers and 1756 ControlLogix Communications Modules
    Automation MicroLogix 1400 Controllers and 1756 ControlLogix Communications Modules Sep 17, 2022
    1. EXECUTIVE SUMMARY CVSS v3 8.6 ATTENTION: Exploitable remotely/low skill level to exploit Vendor: Automation Equipment: MicroLogix 1400 Controllers and 1756 ControlLogix Communications Modules Vulnerability: Missing Authentication for Critical Function 2. REPOSTED INFORMATION This advisory was originally posted to the HSIN ICS-CERT library on November 6, 2018, and is being released to the NCCIC/ICS-CERT website. 3. RISK EVALUATION Successful exploitation of this vulnerability could allow an unauthenticated attacker to modify system settings and cause a loss of communication between the device and the system.
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  • Ready to Automate? 5 Expert Insights on the Warehouse of the Future
    Ready to Automate? 5 Expert Insights on the Warehouse of the Future Sep 17, 2022
    1. Focus on automation as a way to augment and secure – not replace – human workers Consider how automation solutions can allow more opportunities to leverage human skillsets. The value of  implementing automation technology is how you can upskill workers and maximize their abilities to solve creative  and challenging issues. For example, delegating repetitive, injury-prone tasks to robots designed to depalletize can  alleviate workers from that role. 2. Anticipate a decade ahead How do you know what automation technologies are right for your business distribution? One executive of an  autonomous mobile robot (AMR) provider said in Futurum Research’s study that anticipating your peak throughput  (about three to four times your normal throughput) requirements a decade from now is critical as you adopt  automation solutions. 3. Adopt a data-centric approach Industrial-grade software can help on your journey to implement automation technologies and measure success.  With predictive data, you can get ahead of maintenance or downtime, exposing hidden inefficiencies in your  systems and creating a system of record so all teams work with the same data. 4. Integrate management systems As you prepare to implement automation technologies into your infrastructure, ensure warehouse operations data  and records are part of your enterprise’s larger strategy. Integrating data and records across warehouse, supply  chain, distribution and other business systems will give you a unified look at your entire enterprise – from the first  supplier to the last customer. 5. Challenge assumptions Focus less on automating existing tasks or processes. Instead, think of the tasks that you envision being automated  today, what opportunities that will bring, and what processes or tasks you may want to automate in the future.
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  • Emerson Compact Controllers Increase ROI for Machine Builders
    Emerson Compact Controllers Increase ROI for Machine Builders Sep 03, 2022
    May 26, 2022 - Emerson, a global software, technology and engineering leader, today announced the release of its PACSystems RSTi-EP CPE 200 programmable automation controllers (PAC). This new family of compact PACs helps original equipment manufacturers (OEM) successfully meet customer requirements by minimizing the need for specialized software engineering talent. CPE 200 controllers will deliver large programmable logic controller (PLC) capability in a small, cost-effective, IIoT-ready form factor so machine manufacturers do not need to sacrifice performance for price. To stay competitive, today’s OEM machine builders must provide equipment that is ready to support analytics and give end users competitive advantage through increased efficiency, speed and quality. However, as builders develop innovative solutions for material handling, life sciences and more, they can struggle to program and deliver machine control systems on time and within budget with the performance, security and flexible connectivity customers require.  The CPE 200 series solves these problems with security-by-design, open programming and open communications built in to simplify connectivity to external analytics software platforms while reducing cost and complexity for OEMs and end users. “Gaining competitive edge in today’s marketplace means having the flexibility to connect to the wide array of equipment end users employ as part of their proprietary processes, and supporting secure, open connectivity to allow easy access to on-premises and cloud-hosted analytics platforms,” said Jeff Householder, president of Emerson’s machine automation solutions business. “The CPE 200 series controllers take advantage of Emerson’s cybersecure-by-design architecture, common programming capabilities, and IIoT readiness to provide options currently missing in legacy compact PLCs.” The controllers offer open communications through native, pre-licensed support for OPC UA Secure and other common industrial protocols for flexible connectivity over high-speed Gigabit Ethernet. IEC 61131 programming languages and C, the world’s most popular and easiest-to-use programming language, help engineers write and run the high-performance algorithms that enable proprietary production strategies and advanced automation technologies.
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  • WAGO Combines PLC and Remote I/O into Compact Controller
    WAGO Combines PLC and Remote I/O into Compact Controller Sep 03, 2022
    June 2022 - WAGO’s new Compact Controller 100 is a small-scale PLC with a wide variety of remote I/O for use in smaller applications. Engineered for OEMs, IIOT digitization projects, and building automation applications, this easy to use device is cost effective for small, but demanding applications. This PLC can interface with industrial devices using protocols such as MODBUS TCP/UDP, EtherNet/IP or EtherCAT with the two on board EtherNet ports.  The flexibility of the two Ethernet ports allows for the use of a switch or two unique IP addresses, with one port for field devices and the other for SCADA or Cloud services. The CC100 uses Codesys 3.5, allowing users to program in one or more of the IEC 61131-3 compatible languages and utilize the controller’s built-in Web Server to develop HTML 5 visualizations at no additional charge. Along with a powerful processor and MicroSD card slot, the CC100 has additional communication ports including a serial port for connection with numerus devices such as bar code readers and automatic scales. The wide variety of built-in digital and analog I/O plus RTD inputs can be used with WAGO’s 750-362 MODBUS Coupler for I/O expansion in any application.
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  • Open PLCs Enhance Building Automation
    Open PLCs Enhance Building Automation Sep 03, 2022
    An HVAC company in search of modern machine-control advantages finds an Arduino-compatible open PLC controller is the solution. Like many modern-day makers and hobbyists, I have always been inspired by the possibilities of high-tech computing and automation. Although my work history has kept me rooted in the practical needs of commercial and industrial control systems, I have been on the lookout for how to merge more capable and open devices into industrial applications. My love of hands-on field service led me to start Bicknell Heating & Cooling in the Cincinnati area. We support all types of clients with heating, ventilation, and air conditioning (HVAC) needs using mostly traditional products. This article describes how we used modern industrialized Arduino microcontrollers to operate air handlers, chillers, hot water systems and more. A multitude of microcontrollers There are many types of dedicated microcontrollers used to operate equipment, and there are also a variety of programmable logic controllers (PLCs). These all work well, but they lack the openness of today’s general-purpose controllers. When it comes to these “open” controllers, there are many options for consumer- and hobbyist-grade microcontrollers, and some are even mildly “industrialized.” I tried several types of microcontrollers on various personal projects, such as modernizing the controls on my boat. The flexibility was good, and I could use modern programming languages and methods such as C++ and “sketches,” and the material costs were minimal. Especially important for today’s applications is the ability to connect mobile devices or a browser to microcontrollers to access data for visualization and analysis. One option is to host web pages right on the controller. Another is to use external software running on a PC or mobile device to access the microcontroller data, and then display and act on it as needed. I experienced good success using the Xojo cross-platform rapid application development environment to do this. However, even considering the many benefits of microcontrollers, I knew their durability was suspect, and it could be problematic to connect them to the typical voltage and current signal levels used with standard industrial instruments. Nothing I had found convinced me these types of controllers would be suitable for industrial applications. Finding a tough open controller After more research, my team and I discovered an industrial automation vendor had developed an Arduino-compatible controller, and packaged it in a form factor compatible with its line of PLC I/O, communication, and other modules (Figure 1). Open-source Arduino Software makes it easy to write code and upload it to a compatible computer board. With this solution from AutomationDirect, users like me can take advantage of modern programming methods and use a specialized graphical programming language included with the controller. We can connect physical sensors and controlled devices using ...
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  • ABB software increases industrial robot speed 70%
    ABB software increases industrial robot speed 70% Sep 03, 2022
    ABB Robotics has launched its High Speed Alignment software that enables users to increase the  speed of 6-axis robots by 70% and accuracy by 50%, reducing time-to-market while increasing  accuracy levels. The software is compatible with ABB’s IRB 1100 and IRB 120 industrial robots. The PC-based software includes Visual Servoing technology using one or more cameras, combined  with a computer vision system, to control the position of the robot relative to the workpiece. As the  robot is moving, the cameras continuously capture image information that the computer vision  system processes to cross check and adjust the robotic movements to deliver 0.01 to 0.02 millimeter  precision. “Sales of smartphones, wearables and other high-tech devices are growing and advances in  electronics are gathering pace,” said Liang Rui, managing director, ABB’s Robotics Electronics  business line. “As devices become smaller and more powerful, new automation solutions are  required to quickly and accurately place components, ensuring that production can keep pace with  demand while maintaining the highest levels of product quality.” ABB’s articulated 6-axis robots are highly flexible for handling complex tasks in tight spaces and can  perform a variety of meticulous placement tasks. The High Speed Alignment software was developed  to find a balance between speed and accuracy. Along with commissioning and tuning, system integrators and manufacturers can benefit from a  reduction in deployment time – down from an entire shift of eight to just one hour. Minimal  programming experience is required, as the software has an intuitive user interface. Additionally, the  software is compatible with a wide range of cameras, and IRC5 and OmniCore robot controllers,  allowing system integrators to adapt existing installations. “Our latest innovation to the RobotWare family, the High Speed Alignment software enables electronic  manufacturers to increase productivity by 70% while maintaining 0.01-0.02 mm accuracy levels,” said  Rui. “This is a breakthrough technology for the electronics assembly market.”
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  •  Automation Integrates Energy-Saving Drives with Global Motor Control Center
    Automation Integrates Energy-Saving Drives with Global Motor Control Center Aug 20, 2022
    Automation has incorporated two more PowerFlex® variable frequency drives (VFDs) into CENTERLINE® 2500 low-voltage motor control centers (MCCs) to help industrial operators in global IEC markets improve their production, safety and energy performance. The PowerFlex 755TL and 755TR drives with TotalFORCE® technology can be integrated into CENTERLINE MCCs. The VFDs deliver real-time operating system performance data that can help operators boost their factory output, uptime and energy savings. The PowerFlex 755TL drive provides built-in harmonic mitigation and power-factor correction through active front-end technology. By reducing the adverse effects of harmonic distortion, the VFD improves motor efficiency, reduces energy costs and minimizes power-distribution issues on the factory floor. The PowerFlex 755TR drives can help reduce energy consumption by using built-in regeneration to deliver energy back to the incoming power supply. This is more energy efficient than using resistive or mechanical braking. Plus, it eliminates the need for braking resistors and cooling equipment, which can reduce wiring, labor, installation, and maintenance costs. By integrating PowerFlex 755TL or 755TR drives with a CENTERLINE 2500 MCC, operators also receive real-time predictive diagnostics and maintenance alerts that can reduce unplanned downtime. Plus, plant operations get certified safety benefits from ArcShield™ technology that provides arc-fault containment per IEC TR 61641:2014. With CENTERLINE MCC manufacturing facilities on three continents, factory-ready low-voltage motor control and power-management system technology is available in IEC markets around the world.  CENTERLINE, PowerFlex, ArcShield and TotalFORCE are trademarks of Automation Inc. Trademarks not belonging to Automation are the property of their respective companies. © 2022 Automation Inc. All Rights Reserved.
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